Manufacturing with Modular Cleanrooms in Philippines
Meeting Cleanroom Standards with Innovative Solutions
It is evident and apparent that the modular cleanroom has become one of the most indispensable tools in the biopharmaceutical market. This fact can be attributed to the immense success that modular cleanrooms have received in the drug and vaccine production process, where cleanliness is a strict requirement.
Cleanrooms are a kind of punk industry that follows the same principles as biopharma and pharma, but is driven by the need for faster response time. The companies that have produced them have made it possible to manufacture more hygienic and cheaper medicine and vaccines. Over the years, keeping vaccines and the aseptic drug production process has required scrupulous cleanliness.
One of the viable options these cleanrooms can bring is to develop a business that needs to scale up. They are a time of quicker and are way cheaper than the conventional clean rooms. Hence, they have reformed the clean room construction sector in the Philippines, thus promoting the biopharmaceutical production.
Key Benefits
Pod Tech provides biopharma manufacturers in the Philippines with a transformative solution through our modular cleanrooms. Our advanced systems streamline operations, foster growth within the biopharma industry, and offer a wide range of benefits that address the challenges of modern manufacturing. Here’s how Pod Tech helps businesses achieve operational excellence:
01
Cost-Effectiveness:
The problem of obtaining a cleanroom through traditional construction methods seems difficult for everyone. By applying the new technology, which on one hand hastens the construction of the machines and in turn uses cost-effective, our cleanrooms help enterprises meet strict sanitation and air quality at significantly lower construction and maintenance costs. It is for this reason that the decrease in direct and indirect costs is the thing that saves the backup. These companies then can reinvest the savings into their operation, increasing ROI and, hence, be more productive due to more strategic resource allocation.
02
Quick Development
Apart from the rest, we can offer you a cleanroom that will match your specific requirements; that will not be the case with the others. This is the Civac way because it can run either the cleanroom itself or at least the greater part of it, or the whole production plant. With our personalized cleanrooms, clients can select from various solutions including general exhaust, a room for this machine, or cleanse the room using a UV-C light. This level of customization offers robust and unchanging performance and ensures smooth operational requirements that comply with the required cleanliness standards.
03
Customizable Designs
Each biopharma company worldwide operates differently and has unique challenges. Pod Tech has sound customer-oriented cleanroom technologies to support manufacturers in meeting their respective challenges and developing innovative cleanroom solutions. Whether you’re producing drugs or vaccines, our modular cleanrooms are tailor-made to your specific needs and come with various options, from air detoxification systems including pollution control, the layout design, et,c which are suited to your application. The degree of tailor-made this guarantees the proper work process while observing the cleanliness requirements.
04
Flexibility for Future Growth
Is the Philippines' biopharma industry experiencing rapid growth, and do companies need cleanroom spaces that can be expanded? Yes, undoubtedly. Our modular cleanrooms are flexible and can be easily expanded if companies plan to expand their businesses. Besides, customers don’t require large investments of time and money on staff or resources to make the change.
05
High Standards of Compliance
The Philippines is known for its strict regulatory framework, and Pod Tech’s deep understanding of local market requirements is invaluable. Our modular cleanroom systems comply with international standards such as GMP and ISO 14644, ensuring biopharma companies meet local and global regulations. With Pod Tech, you can trust that your cleanroom facilities will consistently meet the highest standards, supporting compliance in all aspects of your operation.
— Industry Applications
Industries Benefiting from Modular Cleanrooms in the Philippines
01
Biopharmaceutical Manufacturing
One of the distinguishing features of biopharmaceutical industries is the necessity for sterilized and pristine environments to safeguard the integrity of the product. Modular cleanrooms can also be defined as modules that are clean and simultaneously introduce the components of environmental competence and safety, which are necessary for diseases such as vaccines, biologics, and the making of generic medications.
02
Vaccine Production
The worldwide health emergency has seen the tremendous role of the correct and economical vaccine production. Another crucial role of modular cleanrooms is to harmonize with the high hygiene standard associated with vaccine processing. This is because they are customizable and could be produced for immediate use under conditions where production capacity should be boosted, for example, during health emergencies response.
03
Clinical Research
When it comes to clinical trials and research studies, the development of good practices and the controlled environment in which these trials are performed is a major factor. Modular cleanrooms provide the best solution by offering temperature and humidity regulation and tight control over particulate contamination.
04
Healthcare Product Manufacturing
Cleanrooms are central to the production of medical diagnostics and pharmaceutical products. In the Philippines, modular cleanrooms are widely used across the healthcare sector to ensure compliance with GMP standards.
05
Food and Beverage Production
Food safety is of the utmost importance in the food and beverage industry, and modular cleanrooms are emerging as a key solution for maintaining sanitary conditions. These cleanrooms provide a controlled environment that protects against contamination, ensuring the safety of food products during manufacturing.
— Technical Specifications Section
01
Cleanroom Classifications
Pod Tech's modular cleanrooms in the Philippines comply with ISO 14644-1, which defines the cleanliness level of controlled environments in line with the standards executed in diverse production environments.
03
Temperature & Humidity Control
Maintaining precise control over temperature and humidity ensures an optimal manufacturing environment. Our modular cleanrooms are specifically engineered to maintain consistent temperature and humidity levels, providing stability that safeguards your processes and products.
02
Filtration Systems
The modular cleanrooms by Pod Tech come with a high-efficiency HEPA and ULPA filtration system, which is engineered to trap 99.99%+ airborne pollutants. These cutting-edge filtration technologies are essential for air purity, preventing contaminants that can affect your cleanroom environment and jeopardize production.
04
Wall Panel Systems:
Pod Tech offers a range of wall panel systems for our modular cleanrooms, including materials like aluminum, stainless steel, and glass. This variety of options allows you to customize the design of your cleanroom to meet both operational requirements and aesthetic preferences.
Local Case Studies & Testimonials Section
Proven Success in Biopharma Manufacturing in Philippines
Read what our customers have said about our modular solutions and how it increased their productivity. We also uphold high standards.
Frequently Asked Questions
A: ISO 14644 defines cleanroom classifications from ISO 1 (the cleanest) to ISO 9. It provides guidelines for air cleanliness, particle counts, and other environmental factors.
A: The installation process takes between 4 to 8 weeks, depending on the size, complexity, and specific customization of your cleanroom.
A: The cost of a modular cleanroom depends on various factors, including size, classification, and customization options. To get a tailored quote specific to your requirements, we encourage you to contact us directly so we can discuss your needs and provide an accurate estimate.