What Is A Cleanroom?

A cleanroom is an enclosed, classified space with controlled reduction of airborne particles and environmental parameters (e.g. humidity, pressure, temperature, etc) as per specified limits.

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As control over the environment, especially during biopharma manufacturing is an essential consideration for maintaining product quality and safety; there is a heightened demand for efficient cleanrooms in the biopharma sector. Given the high stakes and growing interest in modular construction, biopharma companies are gravitating towards prefabricated, portable modular cleanrooms – a reliable solution for their biopharma development and manufacturing needs.

Particle control in a prefabricated modular cleanroom environment is typically achieved in the following ways:

  1. The cleanroom is supplied with a large volume of air that is filtered through high-efficiency HEPA or ULPA filters for diluting and removing particles, chemicals, and bacteria from the controlled environment.
  2. The cleanroom itself should be built with materials which do not produce outgas airborne chemicals and other contaminants, and should be easy to clean.
  3. Operators working in the cleanroom must wear proper garments which minimise the dispersal of micro-organisms and particles from clothing fibers, skin flakes, hair, etc.
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Modular & Portable Cleanrooms

Also referred to as mobile cleanrooms or portable cleanrooms, modular cleanrooms are basically prefabricated, self-contained cleanrooms which can be easily moved and installed temporarily in your facility. In addition to being an innovative alternative to the conventional controlled environment design, they are a perfect solution, especially when factors like space, timescales, and flexibility are a concern.

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Features of Portable Modular Cleanrooms

Plug & play

ideal for time-sensitive projects

This feature called ‘plug & play’ suggests that modular cleanroom systems are designed for fast and easy installation, making them suitable for projects wherein quick deployment is needed.

Pre-fabricated and pre-engineered multi-processing units

The components of modular cleanrooms are manufactured off-site and assembled on-site at the client’s facility. The approach contributes to greater precision and efficiency in construction.

Fully self-contained

These clean rooms are designed as self-contained units that provide autonomous control over various environmental factors, like humidity, temperature, particle levels, etc. This allows the cleanroom to operate independently, while meeting the rigorous cleanliness standards.

Portable

Modular cleanrooms can be easily moved from one place to another. Their portability makes them an ideal choice for projects that need temporary installations or frequent mobility.

Bespoke, flexible, and scalable

These cleanrooms can be tailored to meet your specific needs, easily adapted to various changes during operations, and scaled up/down as required.

Decreases design & installation timescales

The prefabricated components of a modular cleanroom contribute to a more rapid deployment than conventional construction methods.

Includes: HVAC, lighting, plumbing, monitoring, etc

Mobile portable cleanrooms are comprehensive systems with all the essential components integrated into their pre-fabricated structure.

More cost-effective than conventional cleanroom construction

The cost of portable cleanroom systems is significantly lower than conventional cleanrooms owing to the former’s modular design that takes lesser construction time and generates lesser material waste, contributing to overall lower project costs.

No additional structural support needed

These cleanrooms are self-supporting and do not need any structural support from the existing building. Their ease of integration makes them a popular choice for biopharma development and manufacturing.

Requires only a small installation team

Assembling a portable modular cleanroom is simpler and faster compared to a conventional cleanroom, and needs a smaller installation team.

Why Choose Us?

In the current times, when regulatory compliance, product integrity, and operational efficiency are non-negotiable, PodTech™ is an ideal solution for biopharma development and manufacturing. PodTech™ is a plug-and-play modern factory system composed of self-contained, scalable podule™ clusters. Each podule™ comes with dedicated air handling, fire protection, Building Management Systems (BMS), and electrical & process utility distribution.

As the leading modular cleanroom manufacturers, we are on a mission to future-proof the world against health crisis through our revolutionary prefabricated factory system. Unforeseen public health emergencies often strike without warning, be it contagious disease outbreaks, geopolitical conflicts, pandemics, or other health calamities. Therefore, governments and pharmaceutical companies must stay prepared to respond swiftly and flexibly to such emergencies, and scale up on demand. Through PodTech™, we attempt to make nations self-sufficient so they can better respond to public health emergencies.

Reasons to choose PodTech™

  • PodTech Podules™ are rigorously FA tested, validated, and shipped with a SAT test to ensure they are ready for immediate deployment as soon as they arrive on site.
  • The Podules™ feature an all-weather-proof design and can also withstand seismic forces.
  • The utilities in the Podule™ are of European origin, while the Air Handling Unit or AHU utilizes advanced Japanese technology manufactured in the UAE.
  • With PodTech™, you can save up to 50% on project schedules without disrupting your existing operations.
  • PodTech™ is flexible, scalable, and portable, enabling seamless adaptation to the evolving market conditions without any delay.

To learn more about our modular cleanroom solutions, feel free to call us on +971 6 577 2230!